The Wenger Group
  • - Corporate Administration
  • Rheems , PA, USA
  • Full Time

JOB DESCRIPTION

 

JOB TITLE:                            Feed Manufacturing Services Director  

 

DEPARTMENT:                     Operations

 

JOB RELATIONSHIPS:        Supervised by:            SVP & Chief Operating Officer  

                                                Direct Reports:            Automation & Innovation

                                                                                    Quality Assurance

                                                                                    EH&S

                                                                                    Training

 

CLASSIFICATION:               Salaried

 

POSITION SUMMARY:

 

Wenger Feeds, LLC, is a regional poultry, swine, and dairy feed manufacturer serving the Mid-Atlantic region; a member of The Wenger Group, a comprehensive Agricultural Company offering Feed, Ingredients, Eggs and Egg Marketing, Flock Services, and Pullet Growing. Wenger Feeds' customers provide diary, eggs, poultry, and pork food products to the Mid-Atlantic region, an area that comprises nearly one fifth of the U.S. population. Wenger Feeds provides 'Quality Feed for Quality Food.'

 

The Feed Manufacturing Services Director is responsible for the operational efficiency, effectiveness and improvements across the manufacturing services function. This role will provide oversight of planning, organizing and directing of the manufacturing services team consisting of Automation & Innovation, Quality Assurance, Environmental Health & Safety, and Training. In this role, you will ensure the services function is utilizing the proper use and sequence of materials, tools, machinery, equipment and facilities to successfully support all manufacturing operations. This position partners closely with the Feed Manufacturing Director to ensure operational efficiency; maximizing processes, resources and technology to execute on business deliverables and align capabilities with business strategy.

                                                                                                

ESSENTIAL JOB FUNCTIONS:

 

  • Drive operational efficiency, effectiveness, and improvements
  • Work cross-functionally with multiple stakeholders including but not limited to Nutrify/Procurement, Nutrition, Finance, Transportation and Sales to address and solve production, quality, safety, training, and maintenance issues as they arise
  • Identify deficiencies in mechanical processes, develop recommended remedies and implement improvements
  • Recommends methods of improving team member efficiency and reducing waste of materials and utilities
  • Drive, oversee and determine appropriate continuous improvement projects for higher level efficiencies in business processes
  • Prepare documentation of critical analysis, provide suggestions for correcting errors and implement strategies
  • Analyze work force utilization, facility layout and operational data
  • Predict and capture opportunities in future markets, while managing risk and exposure
  • Provide oversight of manufacturing technologies, systems development and process controls
  • Investigate equipment failures or difficulties, diagnose operational risks, provide recommended treatments and drive to implementation  
  • Develops a comprehensive strategy for process improvements that are designed to ensure safety, increase efficiency, drive down cost, and improve quality
  • Responsible for operational performance improvement of key metrics; ensure alignment of metrics with overall department/strategic goals; organize resources to deliver on these metrics
  • Oversee the continuing review, revision, improvement and equipment of existing processes
  • Provide advice and assistance to manufacturing departments in connection with the solution to manufacturing difficulties
  • Ensure safety of the production facility by collaborating with internal and external resources to drive towards a zero-harm culture for accident or illness within the manufacturing function
  • Cultivate a culture of continuous improvement together with timely root cause analysis of non-conformances
  • Attend and participate in meetings, cascade essential information to team members, communicate key issues to leadership team
  • Provide leadership and mentor our team allowing development of strong leaders at all levels to ensure succession and capability for a more diverse workforce
  • Travel to Mill locations when appropriate and on a regular basis
  • Partner with Human Resources team to ensure fair and consistent administration of all policies, work rules and processes
  • Instill core values in manufacturing team members, live the core values personally

 

PARAMETERS FOR SUCCESS:

 

Key Metrics

  • Compliant and efficient Standard Operating Procedures (SOP's)
  • Employee engagement metrics
  • Year to year improvements by 3%
  • Year to year decrease in Annualized Mill Turnover Rate by 3-5%
  • On-time Production
  • Expand Mill Capacity (increase tons/hr)
  • Cycle Time
  • Production Attainment
  • Avoided Downtime Cost
  • Reduce Changeover Time and # of changeovers
  • Machine Downtime Rate
  • Percentage Planned Maintenance
  • Capacity Utilization

  • Reduce grain unloading time to 10 min/truck

 

 

Financial Targets

  • Operational effectiveness
  • R&D Cost/Benefit Ratio
  • Reduce direct production costs
  • Reduce R&M costs/ton

 

COMPETENCIES & KEY SKILLS AND EXPERIENCE:

 

Typical Background

 

Education:

  • Bachelor's degree in Engineering (Mechanical, Chemical, Industrial) with extensive experience in facilities and manufacturing

Certifications/Licensing:

  • Preferred – Lean Certification
  • Preferred – Six Sigma Green Belt Certification

Years and Type of Experience:

  • Minimum of 8-10 years related experience
  • 5-7 years of experience in Supply Chain, Operations, Order Management and/or Customer Service
  • Knowledge of Current Good Manufacturing Practice (CGMP) Regulations
  • Ability to understand and follow Food Safety Standards – FSMA and SQF as well as all applicable Federal and State regulations
  • Management experience; leading and overseeing a team

 

Key Required Skills, Knowledge and Capabilities:

  • Demonstrated experience working with individuals at all levels of the organization to achieve operational results and positive employee relations
  • Ability to drive a manufacturing organization to high levels of performance and stability; consistent delivery and development of systems and process to support customers and business needs
  • Creative thinking and innovation
  • Advanced problem-solving, critical thinking, written and verbal communication and presentation/facilitation skills
  • Knowledge of mechanical engineering concepts
  • Familiarity with CAD and other mechanical design software
  • Financial Acumen
  • Familiarity with Profit and Loss Statements
  • Understanding of ERP systems
  • Organizational skills, initiative, and ability to handle multiple priorities and tasks
  • Flexible and adaptable to changing schedule
  • Proficiency in Microsoft Windows and Microsoft Office programs including Word, Excel and PowerPoint
  • Possess a keen attention to detail
  • Self-motivated, positive attitude
  • Demonstrates Wenger's Core Values; Integrity, Respect, Quality, Safety & Stewardship

 

 

 

Key Leadership Behaviors

  • Strong leadership skills, including hiring, retaining, developing and motivating top-tier Operations talent
  • Demonstrated ability to build strong teams and track record of personal engagement and relationship with team members, direct reports, customers and suppliers
  • Strong interpersonal skills with a proven ability to work effectively and build relationships with all levels of the organization.
  • Demonstrated leadership skills to guide and influence stakeholders
  • A can-do attitude in a fast-paced environment and strives to excel in a growing team
  • Ability to meet strict deadlines
  • Performs well under pressure within team and individual setting
  • Identifies solutions not problems
  • Motivated self-starter with strong decision-making, communication, organization and multi-tasking abilities

 

 

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